Fiber-To-The-Home Wire Production Line – Cutting-edge Manufacturing System
Did you know that up-to-date fiber optic cabling setups can operate at velocities of up to 190 m per minute? This incredible efficiency stems from sophisticated manufacturing solutions engineered for rapid output.
These configurations are developed to manage multiple wire variants, such as drop cables and compact buffered wires. Their space-saving construction, typically below twenty-six meters, suits them well for contemporary plants.
Integration with intelligent production networks ensures uninterrupted functioning. Through MES/ERP connectivity, these Fiber coloring machine assembly lines offer unmatched precision and efficiency. This makes them a top choice for businesses seeking to lead in the telecommunication sector.
Introduction to FTTH Cable Production Line
Efficient production systems are crucial for meeting the growing need for steadfast connections. Such mechanisms are engineered to produce top-grade glass-fiber cables that energize today’s connectivity grids. By leveraging modern innovations, they guarantee exactness and speed in every step of the manufacturing process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line is an integrated system for manufacturing fiber-to-the-home drop cables. These cables consist of uncoated strands secured with iron or FRP materials, encased in shielding casings. The result is a robust and effective system for rapid broadband links.
The system is compatible with various materials, including PVC, LSZH, and PE resins. This versatility confirms it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system provides exact tension management, maintaining stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its accuracy and performance. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are transforming how fiber optic cables are produced. Our cutting-edge machinery merges accuracy, productivity, and innovative solutions to produce superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
At the heart of our system is a customized 50mm extruder built to ensure meticulous dispersion of materials. It secures steady standards throughout each cable produced. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced FIMT handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Energy-efficient operations |
| 9-meter Reel Accumulator | Continuous production |
| OMRON Controllers | Reliable and exact performance |
| ERP System Compatibility | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions offers considerable gains to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per Fiber draw tower cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Benefit |
|---|---|
| Rapid Throughput | Superior output rate |
| 35KW/h Energy Consumption | Lower energy costs |
| ≤0.02dB/km Loss | Enhanced signal quality |
| Ergonomic Design Height | Ergonomic design |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.